80338 - 7035B14 Rearscreen (bonded) GLASS - R.R. for Replacement - Includes cleaning housing in bodyshell

Refitting

    See in Op. 7040B21 Luggage compartment upper TRIM - R.R.    See in Op. 7040H80 REAR PARCEL SHELF - R.R.- Disconnect the heated rear windscreen electrical connections.- Keep the roof lining a suitable distance away from the rearscreen.- Release the rear side door housing seal, on both sides, as much as necessary.1. Release the heated rear windscreen outer seal and remove it.

- Thoroughly clean the area of the bodywork surrounding the rearscreen and protect it using adhesive tape.1. Cut a length of wire of about 50 cm then, with the help of pliers, introduce one end (1a) of the wire through the bead of sealant (1b) securing the rearscreen (1c).2. Fasten one end (1a) of the wire to the special retaining tool (2a) located inside the vehicle. Fasten one end (2b) of the wire to the traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of the tool (2c) on the bead of sealant (3a) about 30 cm from the point where the wire passes through.3. The other mechanic, outside the vehicle, should pull the handle (2c) following the surround of the rearscreen and they should cut the bead of sealant (3a).3. Repeat the operation in sections of about 30 cm until the bead of sealant (3a) is completely cut.3. Take care when cutting over the rearscreen side centering pins (3b).

1. Fit the suction pads to the rearscreen then, with the assistance of a second mechanic, remove the rearscreen and rest it on a stand.

Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant in the rearscreen housing leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork.

The thickness of the sealant remaining in the housing will act as a support for the new bonding.

2. Thoroughly clean the rearscreen housing using an air jet and degrease fully using heptane.- When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the rearscreen.

	Description	Qty.	Component	Type	Classification
.	PRIMER	-	WINDSCREEN GLASS SEALING STRIP	-	-

- If necessary, retouch the paintwork.

- If the same glass is going to be reused    See in Op. 7035B26 REARSCREEN GLASS - Clean edges and sand small abrasions-- If this is not the case, use a new window glass and follow the instructions below.1. Fit the centering pins and the perimeter seal.2. Degrease the serigraphed perimeter of the new rearscreen using heptane.3. Apply the glass adhesion promoter (PRIMER) (3b) to the serigraphed perimeter using the wick (3a) supplied in the Kit.

Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (PRIMER) thinner to evaporate.

- Remove the adhesive tape from the edges of the bodywork and along the upper and lower perimeters of the rearscreen housing. - Using a spray gun apply a bead of sealant along the perimeter of the rearscreen as evenly as possible.

	Description	Qty.	Component	Type	Classification
.	Product n° 71711976	-	WINDSCREEN GLASS SEALING STRIP	-	-

Start the operation from the centre of the bottom and continue without breaks along the entire perimeter of the glass.

1. Place the rearscreen in the housing, with the assistance of a second mechanic, straight after applying the sealant and let it bed in.2. Position the belt (2a) and tension it so that even pressure is exerted on the entire rearscreen to ensure that the matching between the glass (2b), sealant (2c) and rearscreen housing (2d) is correct.

Refer to the manufacturer's instructions for the drying times.

- Connect the rearscreen electrical connections.    See in Op. 7040H80 REAR PARCEL SHELF - R.R.    See in Op. 7040B21 Luggage compartment upper TRIM - R.R.    See in Op. 7040H46 Left or right rear pillar upper trim (one) - R.R.    See in Op. 7050A19 REAR SEAT BACKREST - R.R.-    See in Op. 7050A20 Single rear seat cushion - R.R.-- Connect the negative battery terminal.