72361 - C02 GEAR ENGAGEMENT OR RELEASE DIFFICULT/NOISY

It is difficult to engage the gears; there is also a (grating) noise coming from the area of the gearbox

STEP	OPERATIONS TO BE CARRIED OUT	TEST RESULTS
1	CLUTCH CHECK	ALL OK	PROBLEMS ENCOUNTERED	ACTION
	With the engine running and the vehicle stationary check that there is no (grating) noise when all the gears are engaged.	Move on to Step	1. The gearbox grates in all gears	1. Continue following the instructions in TABLE E001    Continue following the instructions in the table E01 CLUTCH DOES NOT RELEASE CORRECTLY
			2. The gearbox does not grate in all gears (it only grates in some gears)	Move on to Step
2	GEARBOX CONDITION CHECK	ALL OK	PROBLEMS ENCOUNTERED	ACTION
	Check the condition of the gearbox internal components	Move on to Step	1. Pre-synchronizers damaged	1. Overhaul gearbox    See in Op. 2110B20 MANUAL GEARBOX (5 speed) and differential - Dismantling and reassembly - Washing components - Replacing synchronizers and internal controls, if necessary
			2. Synchronizers damaged or worn	2. Overhaul gearbox    See in Op. 2110B20 MANUAL GEARBOX (5 speed) and differential - Dismantling and reassembly - Washing components - Replacing synchronizers and internal controls, if necessary
			3. Gears worn	3. Overhaul gearbox    See in Op. 2110B20 MANUAL GEARBOX (5 speed) and differential - Dismantling and reassembly - Washing components - Replacing synchronizers and internal controls, if necessary
			4. Sleeves or hubs worn	4. Overhaul gearbox    See in Op. 2110B20 MANUAL GEARBOX (5 speed) and differential - Dismantling and reassembly - Washing components - Replacing synchronizers and internal controls, if necessary
3	CHECK ON CORRECT OPERATION	ALL OK	PROBLEMS ENCOUNTERED	ACTION
	Check that the fault is no longer present