939010435 - 1020D38 FLYWHEEL SIDE OIL SEAL - REPLACE

Removing ( Refitting )     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 4410D10 FRONT SUSPENSION FRAME - R+R     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1072C43 EXHAUST MANIFOLD UPPER BULKHEAD R R     Op. 1072C42 EXHAUST MANIFOLD LOWER BULKHEAD R R     Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R     Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED     Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX 1. Release and remove the flywheel side oil seal.
Take care not to damage the oil seal seal during its removal.
Refitting ( Removing ) 1. Place a new flywheel side oil seal (1a) in the housing using the tool (1b).
ToolDescriptionFunctionValidity
1860806000Fitting toolFitting flywheel side oil seal1.9 JTS2.2 JTS
    Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX     Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED     Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R     Op. 1072C42 EXHAUST MANIFOLD LOWER BULKHEAD R R     Op. 1072C43 EXHAUST MANIFOLD UPPER BULKHEAD R R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 4410D10 FRONT SUSPENSION FRAME - R+R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY Removing ( Refitting )     Op. 1810A20 CLUTCH - R + R
On this vehicle in order to remove-refit the clutch, the power unit must be removed-refitted.    Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R.R and then dismantled at the bench.    Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE The latter operation includes removal/refitting of the clutch.
    Op. 1024B10 ENGINE FLYWHEEL - R + R FOR VERSIONS WITH MANUAL GEARBOX 1. Undo the bolts (1a), then remove the flywheel side oil seal cover (1b).
Refitting ( Removing ) - Clean any residues of sealant from the mating surface between the flywheel side oil seal cover and the crankcase sump.- Apply silicone sealant to the mating surface of the crankcase sump and the flywheel side oil seal cover.
Apply a continuous strip of sealant, without breaks, taking care to ensure that it joins to the strip already present between the crankcase and engine block.
1. Place the flywheel side cover (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Flywheel side oil seal coverBolt (pretreated to be replaced)M6(engine block side) 0.8 - 1.01.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
    Op. 1024B10 ENGINE FLYWHEEL - R + R FOR VERSIONS WITH MANUAL GEARBOX     Op. 1810A20 CLUTCH - R + R