7210B45 R.R. REAR WING FRAME - Alfa - 159 - eLearn

939011419 - 7210B45 R.R. REAR WING FRAME

) Op. 7210E36 R.R. FRONT SIDE DOOR Op. 7210E38 R.R. REAR SIDE DOOR Op. 7210E52 R.R. REAR WING Op. 7210B50 R.R. REAR WING LOWER FRAME Op. 7210B75 R.R. REAR LIGHT CLUSTER HOUSING Op. 7210E28 R.R. ROOF PANEL Op. 7210B18 R.R. ROOF PANEL SUPPORTING CROSSMEMBER Op. 7210E34 R.R. ROOF PANEL/SIDE PANEL CONNECTION PROFILE-MOULDING Op. 7210B65 R.R. REAR PILLAR (WING INTERIOR) Op. 7210E72 R.R. FUEL FILLER BUSH WITH WING REMOVED- Check that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).- Straighten the body as necessary.

1. Use a hack sawing machine following the cutting lines shown in the diagram.- Use a rotary brush to remove the paint to gain access to the spot welds.2. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the drill and chamfer the spot welds not accessible with the chamfering machine.- Use the hammer and chisel and remove the spot welds chamfered previously.- Remove the part from the vehicle.

- Straighten the edges of the vehicle using a mallet and profiled block.- Remove the spot weld residues using a disc grinder.- Use a rotary brush to clean the areas treated previously.1. Apply electro-galvanizing paint.

1. Remove the anti-corrosion treatment from the entire perimeter of the inside and outside of the replacement part using a rotary brush.2. Drill the part at the points shown using a drill.- Apply electro-weldable paint to the edges involved.

Refitting ( Removing

) 1. Position the replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.2. Use a spot welder in the areas shown in the diagram.3. Use a MIG welder and weld the openings made previously in the replacement part.4. Use a MIG welder to seam weld in the join areas.

- Correct any distortions to the panel using a hammer and dolly block.1. Use a disc grinder to level the welds.- Use a rotary brush to clean the areas welded previously.

1. Apply anti-oxidant protection to the areas involved in the welding.- Seal the join lines between the replacement part and the vehicle.

Op. 7210E72 R.R. FUEL FILLER BUSH WITH WING REMOVED Op. 7210B65 R.R. REAR PILLAR (WING INTERIOR) Op. 7210E34 R.R. ROOF PANEL/SIDE PANEL CONNECTION PROFILE-MOULDING Op. 7210B18 R.R. ROOF PANEL SUPPORTING CROSSMEMBER Op. 7210E28 R.R. ROOF PANEL Op. 7210B75 R.R. REAR LIGHT CLUSTER HOUSING Op. 7210B50 R.R. REAR WING LOWER FRAME Op. 7210E52 R.R. REAR WING Op. 7210E38 R.R. REAR SIDE DOOR Op. 7210E36 R.R. FRONT SIDE DOOR 1. Position the replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.2. Use the circular saw to cut the edges of the panel so that the join line is perfect.- Rimuovere le lamiere in eccesso.