939010619 - 1080B62 CATALYTIC CONVERTER - R + R

Removing ( Refitting )     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R     Op. 1048A51 TURBOCHARGER RIGID AIR INLET HOSE - R.R.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.  Op.   1. Unscrew the bolts (1a) securing the bracket (1b) to the catalytic converter.2. Undo the bolt securing the bracket (1b) to the oil sump and remove it.3. Undo the bolt (3a) securing the exhaust pipe (3b) to the engine oil sump.4. Undo the nuts securing the exhaust pipe (3b) to the catalytic converter and move it to one side.- Remove the gasket.
1. Undo the exhaust gas temperature sensor and remove it from the catalytic converter.2. Loosen the collar (2a) and remove the catalytic converter (2b) from the turbocharger.
Refitting ( Removing ) - Place the catalytic conveter in its housing and fasten it to the turbocharger tightening the collar to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Catalytic converterCollar nutM10(turbocharger and exhaust manifold side) 2.2 - 2.61.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
- Place the exhaust gas temperature sensor in its housing on the catalytic converter and tighten it to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Thermal coupling signalling catalytic converter overheating-M14(catalytic converter side) 4.51.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
- Place the exhaust pipe, complete with new gasket, back in its housing and secure it to the catalytic converter tightening the nuts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Intermediate exhaust pipe with flexible sectionNutsM8(catalytic converter side) 2.2 - 2.61.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
- Tighten the bolt securing the exhaust pipe to the engine oil sump.- Tighten the bolt securing the catalytic converter mounting bracket to the engine oil sump.- Tighten the bolts securing the catalyzer mounting bracket to the catalytic converter. Op.       Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 1048A51 TURBOCHARGER RIGID AIR INLET HOSE - R.R.    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R     Op. 1016A10 SOUND-PROOFING COVER - R.R