939010711 - 1810A20 CLUTCH - R + R

Removing ( Refitting )     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 4410D10 FRONT SUSPENSION FRAME - R+R     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1072C43 EXHAUST MANIFOLD UPPER BULKHEAD R R     Op. 1072C42 EXHAUST MANIFOLD LOWER BULKHEAD R R     Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R 1. Fit the flywheel lock.

Tool	Description	Function	Validity
1860846000	Counter-torque	Flywheel lock

2. Unscrew the three bolts spaced at 120° securing the clutch cradle.3. Fit the locating pin (3a) and the remaining part of tool (3b), tightening bolts (3c) into the sockets of the bolts removed previously.

Tool	Description	Function	Validity
1871003100	Extractor/ Fitting tool	Clutch mechanism removal	1.9 JTS2.2 JTS

4. Turn the tool handwheel until the pins (4a) are in contact with the disc (4b).5. Undo the remaining bolts securing the clutch cradle.6. Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.- Remove the tool.

Tool	Description	Function	Validity
1871003100	Extractor/ Fitting tool	Clutch mechanism removal	1.9 JTS2.2 JTS

7. Remove the clutch tray.- Remove the clutch plate. Refitting ( Removing ) 1. Fit the tool locating pin into the crankshaft.2. Refit the clutch mechanism in position.

It is not possible to replace the cltuch plate on its own. Instead the clutch plate/cradle assembly must be replaced.

When fitting the clutch plate the correct position is shown by the words "engine side" and "gearbox side".

Handle the clutch plate carefully. Do not touch the surfaces of the friction linings with your hands.

Clean any anti-corrosion protection or detergents from the friction surface of the clutch tray.

3. Fit the remaining part of tool (3a) for fitting the clutch device and tighten bolts (3b).4. Turn the tool handwheel until pins (4a) are in contact with disc (4b).5. Hand tighten the three free retaining bolts until the clutch device is packed together.6. Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.- Remove the tool.

Tool	Description	Function	Validity
1871003100	Extractor/ Fitting tool	Clutch mechanism removal	1.9 JTS2.2 JTS

- Tighten the remaining clutch fixing bolts by hand.- Gradually tighten the bolts fixing the clutch diagonally until the recommended torque is reached.

Component	Fastening	dia	Value (daNm)	Validity
Clutch drip tray	Bolt (pretreated to be replaced)	M8	(Engine flywheel side) 2.8	2.4 JTD 20V

7. Remove the flywheel lock.

Tool	Description	Function	Validity
1860846000	Counter-torque	Flywheel lock

    Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R     Op. 1072C42 EXHAUST MANIFOLD LOWER BULKHEAD R R     Op. 1072C43 EXHAUST MANIFOLD UPPER BULKHEAD R R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 4410D10 FRONT SUSPENSION FRAME - R+R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY