939010157 - W011 EXCESSIVE EXHAUST FUMES

High exhaust fume levels are noted, with dense fumes and more particulate that specified
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Check engine oil level.Check air filter conditionsMove on to Step 1Excessive oil levelRestore correct oil level
Filter element dirty or damagedReplace the filter element    Op. 1048A14 AIR CLEANER FILTER ELEMENT - REPLACE.
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket and check that there are no errors present in the engine management control unitMove on to Step 2Error detected.Continue following the instructions for the diagnostic equipment.
No dialogue with the engine management control unit.Restore the correct connection between the engine management control unit and the diagnostic socket    See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT
2BLOW-BY CIRCUIT CHECKAll OKProblems encounteredOperation
Check the condition of the blow-by gas intake circuit.In particular, check for obstructions in the separator or pipesMove on to Step 3Fault detected in the blow-by circuitRestore circuit to working order: replace the pipes if necessary
Fault in the separatorReplace the separator
3AIR CIRCUIT CHECKAll OKProblems encounteredOperation
Check the condition and seal of the air intake circuit: in particular, check for oil in the pipes.Move on to Step 4Circuit component damagedReplace the damaged component
Oil in the intake pipesClean the pipes (check source of oil)
4CYLINDER COMPRESSION CHECKAll OKProblems encounteredOperation
Carry out cylinder compression check    Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS Move on to Step 6Cylinder compression insufficientMove on to Step 5
5CHECK ON CAUSE OF INSUFFICIENT COMPRESSIONAll OKProblems encounteredOperation
(only for 2.2. JTS version) R.R. head    Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET to check the valve sealCheck condition of cylinders/piston ringsMove on to Step 6Valve seal insufficient(only for 2.2. JTS version)Overhaul the head    Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL
(only for 3.2 V6 version) R.R. head    Op. 1016D10 CYLINDER HEAD – R.R. AND REPLACE GASKETSto check the valve sealCheck condition of cylinders/piston rings(only for 3.2 V6 version)Overhaul the head    Op. 1016E20 CYLINDER HEAD (ONE), LEFT OR RIGHT, REMOVED - OVERHAUL
6CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persistsContact Technical Service for further information on the problem.