939003371 - 10 ENGINE UNIT

ToolDescriptionFunctionValidity
2000001400PlugBrake-clutch fluid reservoir cap
1871000700ExtractorExtracting steering rod from steering knuckle
1871001700BalanceRemoving/ refitting power unit
1870718000BladeCut the crankcase sump sealant
1860099000Fitting toolFitting timing chain cover oil seal1.9 JTS2.2 JTS
1860806000Fitting toolFitting flywheel side oil seal1.9 JTS2.2 JTS
1860846000Counter-torqueFlywheel lock
1860942000Torque wrenchTighten bolts to torque plus angle
2000001000Counter-torqueLoosen/ tighten bolt securing crankshaft pulley1.9 JTS2.2 JTS
2000002100SpannerLoosen/ tighten ring nut securing submerged pump assembly complete with level gauge control
2000001200FlangeLocking water pump pulley1.9 JTS2.2 JTS
2000000600Counter-torqueLoosen/ tighten bolts securing the counter-balance shaft drive pulley1.9 JTS2.2 JTS
1870815000Counter-torqueLoosen/ tighten nut securing front driveshaft to wheel hubLoosen/ tighten bolt securing exhaust side camshaft drive toothed drive pulley
2000001600ExtractorRetract driveshaft from front wheel hub
1870896900TemplateEngine tuning1.9 JTD 16V2.4 JTD 20V
1871000500Fitting toolFitting crankshaft front oil seal1.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
2000003000TemplateEngine tuning1.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
1870836000PinsLoosen/ tighten bolt securing exhaust side camshaft drive toothed drive pulley1.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
2000000700Counter-torqueFlywheel lock1.9 JTD 8V1.9 JTD 16V
1870897300ExtractorRemoving injectors1.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
1860470000SupportOverhaul cylinder head
1870896800Fitting toolFitting exhaust camshaft oil seal1.9 JTD 16V2.4 JTD 20V
1860854001ExtractorPressure pump control pulley removal1.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
2000003900SpannerLoosen/ tighten engine oil filter cover1.9 JTD 8V1.9 JTD 16V
2000003400SupportValve support1.9 JTS2.2 JTS
1821058000LeverValve spring compression lever1.9 JTS2.2 JTS1.9 JTD 8V
2000002700ChamberValve spring compression1.9 JTS2.2 JTS
1860814001Shrink diskFit valve oil seals1.9 JTS2.2 JTS1.9 JTD 8V
2000002600Fitting toolValve oil seals1.9 JTS2.2 JTS
1870880000ExtractorRemove valve guide1.9 JTS2.2 JTS
2000002600Fitting toolFitting valve guide1.9 JTS2.2 JTS
1860966000SpannerLoosen the single engine components drive belt tension2.4 JTD 20V
1871003100Extractor/ fitting toolClutch mechanism removal3.2 JTS2.4 JTD 20V
1871000000Overhaul standEngine overhaul
1871000000BracketPositioning engine on overhaul stand
1860824000Fitting toolFitting camshaft front oil seal
1860443000LeverLower hydraulic tappets1.9 JTD 8V
1860724001LeverKeep valve tappets lowered1.9 JTD 8V
1860815000FlangeLoosen/ tighten the bolt fixing the services pulley on the crankshaft
1845028000Reaction discRemoving services pulley on crankshaft3.2 JTS
1860949000Fitting toolFitting crankshaft front oil seal3.2 JTS
1860804000StandRemoving/ refitting valves3.2 JTS
1870881000ChamberRemoving/ refitting valves1.83.2 JTS
1860644000LeverRemoving/ refitting valves3.2 JTS
1870894000ExtractorRemoving valve guide oil seals1.83.2 JTS
1860815000FlangeCrankshaft rotation
1821247000Fitting toolFitting crankshaft front oil seal1.9 JTD 16V
1860804001StandRemoving/ refitting valves1.81.9 JTD 16V2.4 JTD 20V
1860644001LeverRemoving/ refitting valves1.81.9 JTD 16V2.4 JTD 20V
1870890000ChamberRemoving/ refitting valves1.9 JTD 16V2.4 JTD 20V
1870897100Extractor/ Fitting toolExtracting/fitting valve guidesValve guide oil seal fitting1.9 JTD 16V2.4 JTD 20V
1860821001Extractor/ Fitting toolSmall end bush removal/introduction1.9 JTD 8V1.9 JTD 16V
1860833000SpannerLoosen/ tighten the bolts securing the crankcase sump, timing side and gearbox side1.9 JTD 8V2.4 JTD 20V
1860834000SpannerLoosen/ tighten front and rear crankcase sump bolts2.4 JTD 20V
1860816000Fitting toolFitting oil pump seal1.9 JTD 8V
1820253000Dial gauge supportMeasure the piston projection/valve recess in relation to the cylinder head plane1.9 JTD 8V2.4 JTD 20V
1860470000SupportHead overhaul1.9 JTD 8V
1820257000SupportValve support1.9 JTD 8V
1821205000ChamberRemoving/ refitting valves1.9 JTD 8V
1870894000ExtractorValve guide oil seal extraction1.81.9 JTD 8V
1821178000Fitting toolValve guide oil seal fitting1.9 JTD 8V
1820262000LeverLower tappets1.9 JTD 8V
1821053000ExtractorValve guide extraction1.9 JTD 8V
1821254000Fitting toolValve guide fitting1.9 JTD 8V
2000002500SpannerLoosent/tighten the bolts fixing the poewr unit lower reaction rod to the front suspension frame
1860954002ExtractorPressure pump control pulley removal1.9 JTD 8V1.9 JTD 16V2.4 JTD 20V
1870986900TemplatesCamshaft timing adjustment2.4 JTD 20V
1860843000Fitting toolFitting crankshaft rear oil seal1.8
2000012000TemplateCamshaft timing1.8
2000012000TemplateCamshaft timing1.8
1871008500Extractor/ fitting tool
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