1. Use the hack saw following the cutting line in the diagram.2. Remove the cut part from the vehicle.
1. Use the hack saw following the cutting line in the diagram.- Use a rotary brush to remove the paint to gain access to the spot welds.2. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the hammer and chisel and remove the spot welds chamfered previously.3. Remove the offcut from the vehicle.
- Straighten the edges of the vehicle using a hammer and dolly block.- Remove the spot weld residues using a disc grinder.- Use a rotary brush to clean the areas treated previously.1. Apply electro-galvanizing paint.
Refitting
(
Removing
)
1. Use the hacksaw to cut the inner part, following the line shown in the figure to adjust to the required size.2. Remove the anti-corrosion treatment from the entire perimeter of the inside and outside of the replacement part using a rotary brush.- Apply electro-weldable paint to the edges involved.
1. Position the inner part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.2. Use a MIG welder to seam weld in the join areas.
- Correct any distortions to the panel using a mallet and dolly block.1. Use a disc grinder to level the welds.- Use a rotary brush to clean the areas welded previously.
1. Apply anti-oxidant protection to the areas involved in the welding.
1. Apply electro-galvanizing paint.
1. Use the hacksaw to cut the outer part, following the line shown in the figure to adjust to the required size.2. Remove the anti-corrosion treatment from the entire perimeter of the inside and outside of the outer part using a rotary brush.- Apply electro-weldable paint to the edges involved.
1. Position the outer replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.2. Use a spot welder in the areas shown in the diagram.3. Use a MIG welder to seam weld in the join areas.
- Correct any distortions to the panel using a mallet and dolly block.1. Use a disc grinder to level the welds.- Use a rotary brush to clean the areas welded previously.
1. Apply anti-oxidant protection to the areas involved in the welding.
Removing
(
Refitting
)
Op. 7210A18 R.R FRONT CROSSMEMBER Op. 7210E18 R.R. FRONT WING Op. 7210A46 R R (COMPLETE) UPPER FRONT STRUT (ONE) LH OR RH Op. 7210A32 R.R. PARTIAL FRONT SHOCK ABSORER TURRET MOUNTING (ONE), LEFT OR RIGHT- Check that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).- Straighten the body as necessary.
