125001270 - 2125C70 GEARBOX/BRAKE LEVER MOUNT - R R

Removing ( Refitting ) Position the vehicle on a lift.Proceed with removal - 1016A10 SOUNDPROOFING COVER - R&R. .Proceed with the removal    Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R..Proceed with the removal    Op. 5530B10 BATTERY - R+R.Proceed with the removal    Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..1. Remove retainer (1a), press clips (1b) and disconnect the gear engagement cable (1c).2. Press the clips (2a) and disconnect the gear selector cable (2b).3. Unscrew bolts (3a) and move aside bracket (3b) complete with gear selection and engagement cables.
1. Release the manual gear lever boot and remove it.2. Release the rubber protection for the gear lever from the bodyshell.
Release the handbrake boot and remove it.1. Lift up the handbrake lever (1a) and undo the handbrake cable tensioning nut (1b).2. Disconnect the electrical connection from the handbrake switch.
DescriptionConnector
2Handbrake switch See I40 HANDBRAKE SWITCH

  • Open the button (1a), release the clips (1b) and remove the manual gearbox lever boot.
Proceed with the removal    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.Proceed with the removal    Op. 1076B30 FRONT EXHAUST SILENCER - R + R.Undo the fastenings and remove the exhaust pipe heat shield.1. Disconnect the handbrake cables from the bracket.
1. Place a hydraulic jack under the mounting for the gearbox and handbrake control levers.2. Undo the bolts (2a) and the nuts (2b) fastening the mounting for the gearbox and handbrake control levers.3. Recover the shims.4. Lower the hydraulic jack as necessary and remove the exhaust pipe side heat shields.
1. Completely lower the hydraulic jack and remove the mounting for the handbrake and gearbox control levers.
1. At the bench, release the safety plates (1a) and remove the gear selection/engagement cables mounting bracket (1b).
1. Undo the bolts (1a) and remove the handbrake lever assembly (1b).
1. Undo the nuts fixing the manual gearbox control lever.2. Disconnect the gear selector and engagement cables from the manual gearbox control lever.
To disconnect the gear selection and engagement cables, press the release tabs shown in the figure and retract the cables.
3. Remove the clips fastening the gear selector and engagement cables to the to the manual gearbox control lever.4. Remove the gear selector and engagement cables.5. Remove the manual gearbox control lever.
Refitting ( Removing ) Fasten gear selector and engagement cables to the to the manual gearbox control lever using the clips.Connect the gear selector and engagement cables to the manual gearbox control lever.Place the manual gearbox control lever in it housing complete with cables and secure it using the nuts.Place the handbrake lever assembly on the mounting and secure it using the bolts.Place the gear selection/engagement cables mounting bracket in position and secure it to the cables using the clips.Place the mounting for the handbrake and gearbox control levers back in position using a hydraulic jack.Place the exhaust pipe side heat shields back in their housings.Tighten the bolts and the nuts complete with plates fastening the mounting for the handbrake and gearbox control levers.Remove the hydraulic jack from underneath the mounting for the handbrake and gearbox control levers.Connect the handbrake cables to the bracket.Refit the exhaust pipe heat shield and secure.Connect the electrical connection to the handbrake switch.Adjust handbrake lever travel    Op. 3380A04 HANDBRAKE - CHECK TRAVEL.Place the handbrake lever boot in position.Place the rubber protection in its housing on the manual gearbox control lever.Place the manual gearbox lever boot in position.Refit the bracket with gear selection and engagement cables and secure with bolts.Connect the gear selector cable.Connect the gear engagement cable and secure with the retainer.Proceed with the refitting    Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..Proceed with the refitting    Op. 5530B10 BATTERY - R+R.Proceed with the refitting    Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R..Proceed with refitting - 1016A10 SOUNDPROOFING COVER - R&R. .Remove the vehicle from the lift.