3022596 - E01 CLUTCH NOT RELEASING CORRECTLY

There is sticking or noise during low gear changes or when engaging reverse gear
Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation
Road test the vehicle to check the operation of the gearbox, selecting all the gears manually.Continue to Step 1The fault is present in all gearsContinue to Step 1
The fault is only present when some gears are engagedSee table   C02 
1VISUAL CHECK FOR LEAKSAll OKProblems metOperation
Visually inspect the electro-hydraulic gear selection/engagement - clutch assembly and the bell housing (clutch actuator area)Continue to Step 2Leaks from pipes and hosesEliminate leaks and replace defective components following recommended procedures
2CHECK ON CLUTCH ASSEMBLYAll OKProblems metOperation
Visual check on the condition of the clutch assembly, which should not show breaks (pressure plate) and/or obvious deterioration (plate)Continue to Step 3Obvious deterioration of the clutch plate; pressure plate brokenReplace the assembly Op.   1810A28 
3CHECK ON CLUTCH SPLINED HUBAll OKProblems metOperation

Verify:

  • the condition of the clutch plate
  • the condition of the main shaft hub
  • In addition to the check described above, check that the thrust bearing control lever rotates freely
Continue to Step 4Clutch plate hub worn / damaged Replace the clutch plate Op.   1810A24 
Shaft damagedReplace the main shaft Op.   2110B32 
Thrust bearing control lever seizedReplace lever bushes Op.   2110B20 
4CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentFault persistsSearch for the fault starting from another symptom'