3363587 - 2110B32 MANUAL GEARBOX (5 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS, INNER CONTROLS, GEARS, SHAFTS AND BEARINGS

Removing ( Refitting ) Proceed to dismantle    Op. 2110B20 MANUAL GEARBOX (5-6SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY.1. Remove the layshaft front bearing outer race (1a) using tools (1b) and (1c).
DescriptionCode
1bExtractor/Fitting tool1.870.655.000
DescriptionCode
1cMallet1.840.206.001
The mainshaft cannot be disassembled on the Selespeed version
1. Remove the main shaft front bearing outer race (1a) using the tool (1b).
DescriptionCode
1bExtractor/Fitting tool1.870.658.000
1. Remove the gear control rod bushes (1a) from the bellhousing using the tool (1b).
DescriptionCode
1bExtractor/Fitting tool1.870.654.000
1. Remove the gear control rod housing bushes (1a) and plugs (1b) from the gearbox casing using the tool (1c).
1. Remove the gear engagement safety casing (1a) using a special extractor (1b).
1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b).
Refitting ( Removing ) Apply the recommended sealant to a new guide bush for the gear selection shaft.
TypeComponentDescriptionQty.
-SealantGUIDE BUSH FOR GEAR SELECTOR SHAFTLoctite 270-
1. Refit the gear selector shaft guide bush (1a) into its seat using a suitable tool (1b).
Apply the recommended sealant to a new gear engagement safety casing.
TypeComponentDescriptionQty.
-SealantGEAR ENGAGEMENT SAFETY CASINGLoctite 270-
1. Fit the new gear engagement safety casing (1a) using a suitable tool (1b).
Apply the recommended sealant to the new gear control rod bushes.
TypeComponentDescriptionQty.
-SealantGEAR CONTROL ROD HOUSING BUSHESLoctite 270-
1. Fit the new control rod bushes (1a) on the gearbox casing using the tool (1b).
DescriptionCode
1bFitting tool1.870.657.000
Apply the recommended sealant to the new gear control rod plugs.
TypeComponentDescriptionQty.
-SealantGEAR CONTROL ROD PLUGSLoctite 270-
1. Fit the new gear control rod plugs (1a) using a suitable fitting tool (1b).
Apply the recommended sealant to the new gear control rod bushes.
TypeComponentDescriptionQty.
-SealantGEAR CONTROL ROD HOUSING BUSHESLoctite 270-
1. Fit the new control rod bushes (1a) on the gearbox bellhousing using the tool (1b).
DescriptionCode
1bExtractor/Fitting tool1.870.654.000
1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).
DescriptionCode
1bFitting tool1.870.656.000
DescriptionCode
1cGrip1.874.365.000
1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).
DescriptionCode
1bFitting tool1.870.656.000
DescriptionCode
1cGrip1.874.365.000
Proceed to rebuild    Op. 2110B20 MANUAL GEARBOX (5-6SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY.