194002962 - 1060GL CHECK OPERATION OF MAIN ENGINE CONTROL UNIT RELAY

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Turn the ignition key OFF.In the engine compartment junction unit, remove relay T9 (in the middle of the lower row)Turn the ignition key ON.Measure the voltage between Pin 85 of the base unit for relay T9 and the earth, ensuring it is less than 0.3 V.Move on to Step 4Move on to Step 2
2If faults are found, restore the wiring between the engine compartment junction unit and the engine compartment junction unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTReplace the wiring if necessaryThe test can be considered overReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.and move on to Step 3
3Check the fault disappears.The test can be considered overRepair the original junction unit and replace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R
4Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is less than 1.0 V.Move on to Step 15Move on to Step 5
5Turn the ignition key OFF.Disconnect the cable loom connector from the engine management control unit connector A.Turn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is greater than 1.0 V.Replace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R
6Turn the ignition key OFF.In the engine compartment junction unit, remove relay T9 (first on the right in the bottom row)Turn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T19 and the earth, ensuring it is greater than 1.0 V.Replace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R
7Turn the ignition key OFF.Disconnect the cable loom connector from the EGR solenoidTurn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is greater than 1.0 V.Replace the EGR solenoid valve    Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R
8Turn the ignition key OFF.Disconnect the cable loom connector from the flow modifying solenoid valve.Turn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is greater than 1.0 V.Replace the solenoid valveOp. 1064A34 TURBOCHARGER PRESSURE ADJUSTMENT VALVE - R.R.
9Turn the ignition key OFF.Disconnect the cable loom connector from the temperature sensor and fuel heating resistanceTurn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T19 and the earth, ensuring it is greater than 1.0 V.Replace the fuel heaterOp. 1044D10 FUEL HEATER - R + R
10Turn the ignition key OFF.Disconnect the cable loom connector from the built-in throttle body actuator.Turn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is greater than 1.0 V.Replace the throttle casing actuator    Op. 1060G50 THROTTLE BODY - R.R
11Turn the ignition key OFF.Disconnect the cable loom from the brake pedal switch.Turn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is greater than 1.0 V.Replace the brake pedal switch    Op. 5550D10 BRAKE LIGHT SWITCH - R+R
12Turn the ignition key OFF.Disconnect the battery positiveTurn the ignition key ON.Measure the voltage between Pin 87 of the base unit for relay T9 and the earth, ensuring it is less than 1.0 V.Move on to Step 14
13If faults are present, restore the wiring between the battery positive and the turbine variable geometry control solenoid    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTReplace the wiring if necessaryThe test can be considered overReplace the solenoid valve    Op. 1064B42 SOLENOID CONTROLLING TURBOCHARGER VANE POSITION ACTUATOR - R.R
14If faults are present, restore the wiring between the various disconnected components    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTReplace the wiring if necessaryThe test can be considered overReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
15Turn the ignition key OFF.Disconnect the cable loom connector from the engine management control unit connector A.Check the resistance between Pin 85 of the base unit for relay T9 and the earth is greater than 500 kOhm.Move on to Step 17Move on to Step 16
16If faults are found, restore the wiring between the engine compartment junction unit and the engine compartment junction unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTReplace the wiring if necessaryThe test can be considered overReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
17Check that the resistance across Pin 85 of the base of relay T9 and Pin 72 of control unit connector A    See M010 ENGINE MANAGEMENT CONTROL UNITis less than 5 Ohm.Move on to Step 16Replace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R