194000706 - 5520B10 STARTER MOTOR - R+R

Removing ( Refitting ) - Remove the upper engine protective cover.- Turn the ignition key to the OFF position.- Disconnect the negative battery terminal.
DescriptionConnector
BATTERY    See A001 BATTERY
    Op. 5530B10 BATTERY - R+R    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    Op. 0010T20 ENGINE COOLANT - CHANGE1. Release the protective cover for the electrical connections, undo the nut (1a) and disconnect the electrical connection (1b), undo the nut (1c) and disconnect the electrical connections (1d) and (1e) from the starter motor (1f).
DescriptionConnector
1bSTARTER MOTOR    See A020 STARTER MOTOR
DescriptionConnector
1dSTARTER MOTOR    See A020 STARTER MOTOR
DescriptionConnector
1eSTARTER MOTOR    See A020 STARTER MOTOR
1. Unscrew both nuts (1a) securing EGR circuit pipe bracket (1b).
1. Move the heater supply pipes (1a) away from the work area after having released them from the retaining bands (1b).2. Undo the bolt (2a) securing the EGR circuit pipe bracket (1b).
1. Undo the nut (1a) securing the EGR circuit pipe side bracket (1b).
1. Use the appropriate tool to loosen both collars (1a) and (1b) retaining the engine cooling circuit pipes (1c) and move aside to free up the working area.
ToolDescriptionFunctionValidity
1881138000CaliperBand opening
1. Unscrew the three bolts (1a) securing the starter motor (1b) to the gearbox bell housing.
1. Remove the starter motor from the vehicle, withdrawing from the upper part of the engine compartment.
Refitting ( Removing ) - Check that the starter motor is not damaged.- Position the starter motor in its housing on the vehicle, inserting from the upper part of the engine.- Tighten the three bolts and tighten to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Starter motor assemblyBolt M82,25 ÷ 2,751.9 JTD 8v1.9 JTD 16v
- Connect the engine cooling circuit lines and use the appropriate tool to tighten both retaining bands.
ToolDescriptionFunctionValidity
1881138000CaliperBand opening
- Position the EGR circuit pipe brackets and tighten the nut and bolts.- Position the heater delivery pipes and tighten the collars.- Position the EGR circuit pipe brackets and tighten the nuts.- Connect the starter motor electrical connections and tighten both electrical connection nuts.
DescriptionConnector
STARTER MOTOR    See A020 STARTER MOTOR
DescriptionConnector
STARTER MOTOR    See A020 STARTER MOTOR
DescriptionConnector
STARTER MOTOR    See A020 STARTER MOTOR
- Close the access cover for the electrical connection.    Op. 0010T20 ENGINE COOLANT - CHANGE    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R    Op. 5530B10 BATTERY - R+R- Reconnect the negative battery terminal.
DescriptionConnector
BATTERY    See A001 BATTERY
- Fit the upper engine protective cover.