199002658 - W011 EXCESSIVE EXHAUST FUMES

The customer complains of: Excessive blue fumes
Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Check that the engine oil level is correct    Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY Check the condition of the fuel supply circuit and make sure that it is working properlyOp. 1040OA FUEL SUPPLY CIRCUIT CHECKCheck that the air intake/vacuum circuit is working properlyOp. 1048OA AIR INTAKE/VACUUM CIRCUIT CHECKMove on to Step 1Oil level incorrectRestore the correct engine oil level    Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY
1AMBIENT PARAMETERS CHECKAll OKProblems encounteredOperation
Select the following control unit at the diagnostic equipment: Diesel Injection Marelli 6F3 EOBD CAN (EP 1.3 JTD engine).Check the value of the following parameters:- Coolant temperature    See Test 1060OE ENGINE COOLANT TEMPERATURE SENSOR OPERATION CHECK- Diesel temperature    See Test 1060EA DIESEL TEMPERATURE CHECK- Air temperature (flow meter)    See Test 1060GK CHECK CONTROL UNIT SOFTWARE AND HARDWARE- Measured diesel pressure    See Test 1060GH DIESEL PRESSURE CHECK- Pressure regulator opening (MPROP)    See Test 1060GR CHECK OPERATION OF FUEL PRESSURE SENSOR ON RAILMove on to Step 2
2PREHEATING RELAY ACTIVE DIAGNOSISAll OKProblems encounteredOperation
Carry out the active diagnosis of the preheating relay, checking that the result is positive
The check on the following system is only necessary if the outside temperature is below 0 °C.
Move on to Step 4The result of the active diagnosis is negativeMove on to Step 3
3HEATER PLUGS CHECKAll OKProblems encounteredOperation
Check that the heater plugs are working properly    See Test 5520CA CHECK GLOW PLUG OPERATIONMove on to Step 4
4CYLINDER COMPRESSION CHECKAll OKProblems encounteredOperation
Carry out the cylinder compression check    Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS End of diagnosisCylinder compression insufficientMove on to Step 5
5CHECK ON CAUSE OF INSUFFICIENT COMPRESSIONAll OKProblems encounteredOperation
Check the valve seal    Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET Check condition of cylinders/piston ringsEnd of diagnosis1. Valve seal insufficient2. Cylinder/ring wear outside tolerances1. Overhaul the head    Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL 2. Restore correct operating clearances