198001700 - D020 ENGINE CUTS OUT WHILST RUNNING (THEN DOES NOT RESTART)

The engine cuts out while in gear, and it is impossible to restart it
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Check the following, in order:- presence of fuel in the tank;- engine control unit correctly fastened to earth;- battery correctly fastened to earth;- positive battery terminal and all leads connected to it correctly fastened- no impurities/water in the fuel tank- no obstructions in the air intake circuitMove on to Step 1No fuelAdd fuel to the tank
Fastening slack or oxidizedRestore correct fastenings
Presence of dirt in the fuel tankAdd fuel to the tank
Circuit obstructedClean the tank and pipes and replace the filter element
Restore to correct operation.
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket and check:- that there are no errors in the control unit;- parameter plausibilityMove on to Step 2Error detected in the control unit.Continue following the instructions on the diagnostic equipment
Impossible to activate a dialogue with the control unitMove on to Step 2
2CONTROL UNIT POWER SUPPLY CHECKAll OKProblems encounteredOperation
- Check that the engine control unit is receiving the correct power supply- Check the continuity of the power supply wiring- Check the continuity of the engine compartment control unit fuses    See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT Move on to Step 3Main relay defectiveReplace the relay
Control unit power supply wiring defectiveRestore wiring
Power supply fuses blownReplace the blown fuses after having ascertained the cause of the problem
3ROAD TEST USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Carry out a road test reproducing the conditions in which the fault occurs, keeping the diagnostic equipment connected, and check:- that there are no errors in the control unit;- parameter plausibilityMove on to Step 4The sudden onset of errors in the control unit is detectedContinue following the instructions on the diagnostic equipment
Parameters off the scale.Continue following the instructions on the diagnostic equipment
Loss of dialogue between the control unit and the diagnostic equipment.Restore the correct connections.
4IGNITION SYSTEM CHECKAll OKProblems encounteredOperation
- Check the continuity of the power supply wiring- Check that the ignition coils are working, by carrying out the    See Test 5510CI IGNITION COIL OPERATION CHECKMove on to Step 5Power supply wiring to coils brokenRestore wiring
Defective coils.Replace coils    Op. 5510C14 IGNITION COIL/S - R.R.
5INJECTION SYSTEM CHECKAll OKProblems encounteredOperation
- Check the continuity of the power supply wiring    See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT Move on to Step 6Power supply wiring to injectors brokenRestore wiring
6FUEL PRESSURE CHECKAll OKProblems encounteredOperation
Carry out a road test and check the fuel supply pressure in the conditions in which the problem occurs.Check that the fuel lines are not blockedCheck that the fuel pump is working properly by carrying out the    See Test 1040AB SUBMERGED FUEL PUMP CHECKCheck that the fuel filter is not blocked.Move on to Step 7Fuel pressure too low: pipes obstructedEliminate the constrictions, replace the pipes if necessary
Fuel pressure too low: pump defective.Replace the fuel pump assembly    Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R
Fuel filter blocked.Replace the fuel filter.
7CORRECT OPERATION CHECKAll OKProblems encounteredOperation
Check that the engine control unit is working properly.End of diagnosisEngine management control unit defective.Replace the engine management control unit    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R