1032B14 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT VERSIONS WITH AIR CONDITIONER - Fiat - NUOVA 500 - eLearn

312001191 - 1032B14 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT VERSIONS WITH AIR CONDITIONER

) - Position the vehicle on a lift. Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R. Op. 4450B04 RIGHT FRONT WHEEL - R.R Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R. Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 1092G11 ENGINE COMPONENTS SINGLE DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONING Op. 1092A12 CRANKSHAFT PULLEY - R+R FOR VERSIONS WITH AIR CONDITIONING Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R. 1. Fit tool (1a) complete with mountings (1b).

Tool	Description	Function	Validity
1.870.595.000	Crossmember	Engine support	all versions

Tool	Description	Function	Validity
1.870.650.000	Support blocks	Aid for tool 1.870.595.000	all versions

2. Fit tools (2a) and (2b), then connect them to the tool fitted previously.

Tool	Description	Function	Validity
1.860.851.003	Crossmember	Engine support	1.2 8V1.4 16V

Tool	Description	Function	Validity
1.871.001.300	Vertical mount	Aid for tool 1.860.851.003	1.2 8V1.4 16V

Op. 1016A20 SINGLE TAPPET COVER - R.R. AND REPLACE GASKET Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R. 1. Position a suitable bracket to anchor the engine.

Before removing the timing belt, it is advisable to set the engine timing. The following operations require the locking of the crankshaft and the camshaft with specific tools. This locking ensures that the pistons are in a balanced position when the first piston is rising.

1. Turn the crankshaft until reference notch (1a) on camshaft (1b) is in the indicated position.2. Lock the camshaft using the appropriate tool.

Tool	Description	Function	Validity
2.000.004.400	Template	Locking camshaft	1.2 8V

1. Lock the drive pulley with the appropriate tool.

Tool	Description	Function	Validity
2.000.004.500	Template	Locking drive pulley	1.2 8V1.4 16V

The tool must be fitted in a certain position, guaranteeing that the pistons are balanced when the first piston is rising.

1. Loosen the nut securing moving tensioner (1a) and remove timing belt (1b).

Refitting ( Removing

) - Check that the timing belt is not damaged.- Consult the scheduled maintenance plan and replace the timing belt according to the plan. 1. Fit the timing belt in position.2. Using tool (2a), bring automatic tensioner fork (2b) into contact with end stop (2c) and tighten nut (2d) to the recommended torque. In this way, the timing belt will be as taut as possible.

Tool	Description	Function	Validity
1.860.987.000	Spanner	Tensioning toothed timing drive belt	1.2 8V1.4 16V

Component	Fastening	dia	Value (daNm)	Validity
Belt tensioner	Nut	M8x1.25	2.5	1.2 8V

- Remove the crankshaft and camshaft locking tools that were previously fitted.

Tool	Description	Function	Validity
2.000.004.400	Template	Locking camshaft	1.2 8V

Tool	Description	Function	Validity
2.000.004.500	Template	Locking drive pulley	1.2 8V1.4 16V

- Working from the drive pulley, turn the crankshaft through two revolutions to settle the timing belt.- Check that the crankshaft and the camshaft locking tools are fitted correctly.

Tool	Description	Function	Validity
2.000.004.400	Template	Locking camshaft	1.2 8V

Tool	Description	Function	Validity
2.000.004.500	Template	Locking drive pulley	1.2 8V1.4 16V

- Remove the crankshaft and camshaft locking tools that were previously fitted, in order to check that the engine timing is correct.

Tool	Description	Function	Validity
2.000.004.400	Template	Locking camshaft	1.2 8V

Tool	Description	Function	Validity
2.000.004.500	Template	Locking drive pulley	1.2 8V1.4 16V

- Loosen the belt tensioner nut and adjust the front fork until it is aligned with the rear fork.- Tighten the belt tensioner nut to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Belt tensioner	Nut	M8x1.25	2.5	1.2 8V

- Remove the bracket used to anchor the engine. Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R. Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE Op. 1016A20 SINGLE TAPPET COVER - R.R. AND REPLACE GASKET - Remove the tools used for supporting the engine.

Tool	Description	Function	Validity
1.870.595.000	Crossmember	Engine support	all versions

Tool	Description	Function	Validity
1.870.650.000	Support blocks	Aid for tool 1.870.595.000	all versions

Tool	Description	Function	Validity
1.860.851.003	Crossmember	Engine support	1.2 8V1.4 16V

Tool	Description	Function	Validity
1.871.001.300	Vertical mount	Aid for tool 1.860.851.003	1.2 8V1.4 16V

Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R. Op. 1092A12 CRANKSHAFT PULLEY - R+R FOR VERSIONS WITH AIR CONDITIONING Op. 1092G11 ENGINE COMPONENTS SINGLE DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONING Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R. Op. 4450B04 RIGHT FRONT WHEEL - R.R Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.- Remove the vehicle from the lift.